Process Safety Design & Engineering

At Integro Design Engineering Associates (IDEA LTD), we specialise in offering comprehensive process design and safety engineering services across diverse industries. Our multi-disciplined team of chartered engineers excels in supporting chemical plants within sectors such as distilling, chemical manufacturing, polymer recycling, energy, and utilities.

Tailored Solutions for Enhanced Safety and Efficiency

With a wealth of experience, we provide a range of critical services aimed at ensuring process safety. Our expertise includes conducting thorough process safety risk assessments, encompassing Hazard and Operability Studies (HAZOP) and Layers of Protection Analysis (LOPA). Moreover, we assist in preparing COMAH reports, perform hazardous area and DSEAR risk assessments, conduct cost-benefit analyses, and facilitate occupied building analysis (OBRA). Our team also offers comprehensive process safety management training to equip your workforce with the necessary skills and knowledge for a safe operational environment. Find out what other services we offer.

Contact Us for Industry-Leading Process Safety Solutions

Partnering with us guarantees not only compliance with safety standards but also heightened operational efficiency. Contact Integro Design Engineering Associates (IDEA LTD) today to discover how our tailored services can contribute to the success and safety of your chemical plant. Our commitment to delivering specialised solutions will ensure your operations meet the highest safety and regulatory standards.


The team at IDEA LTD. has vast experience in providing process safety support in the form of:

Process Safety Risk Assessment And Design Assurance

We can provide a chair and scribe for HAZID, HAZOP, LOPA.

COMAH Support

We can provide support in COMAH report submission, Major Accident Hazard identification, Bow-Tie Diagrams.

Hazardous Area And DSEAR Risk Assessment

We can provide a hazardous area schedule with drawings and a DSEAR risk assessment.

Cost Benefit Analysis

Carry out a cost-benefit in support of ALARP demonstration.

Occupied Building Analysis (OBRA)

We can assess the risk to personnel from the plant when inside buildings.

Process Safety Management

We can provide training on implementing and using process safety management systems.

Understanding Process Safety Design

Process safety design is a critical facet of engineering that focuses on preventing and mitigating catastrophic incidents in industrial facilities. It involves the systematic application of engineering principles to design, operate, and maintain processes in a manner that minimises the risk of major accidents.

  1. Risk Assessment:

    Using methodologies like HAZOP and LOPA to identify and manage potential hazards.

  2. Compliance and Measures:

    Ensuring adherence to industry regulations and implementing safety systems and protocols.

  3. Training and Management:

    Educating personnel in safety procedures and managing ongoing safety measures.

Why Choose Us for Process Safety Consultancy?

Choosing our expert team for process safety consultancy ensures access to a team of chartered engineers with diverse expertise across various sectors. Our approach involves tailoring solutions to address specific needs while adhering to industry best practices and regulatory standards. With a proven track record of successful implementations, we prioritise both safety and operational efficiency. Our unwavering commitment to excellence means continual support and expertise, guaranteeing that your operations meet the highest safety standards. Opting for our consultancy services means partnering with a team dedicated to ensuring the utmost safety and compliance in your industrial processes.

Discover why you should work with us and more about our team today.

Elevate Your Safety Standards with IDEA

At IDEA, we stand ready to bolster your safety standards and operational efficiency through our specialised process safety design and engineering services. Trust our team of seasoned engineers to provide tailored solutions that ensure compliance, mitigate risks, and promote a secure operational environment. Contact us today to embark on a journey towards enhanced safety and regulatory compliance for your industrial operations.

Elevate your safety standards with us – reach out and discover how our expertise can safeguard your success.

Frequently Asked Questions

What is process safety design, and why is it important for our industrial facility?

Process safety design is a structured approach to prevent and mitigate major accidents in industrial settings. It’s crucial for safeguarding lives, the environment, and operational integrity by identifying and managing potential hazards.

What sectors do you serve with your process safety services?

We offer our process safety design and engineering services to a range of sectors, including chemicals, distilling, chemical manufacturing, polymer recycling, energy, utilities, and more.

How does your team ensure compliance with industry regulations and standards?

We have in-depth knowledge of industry-specific regulations like COMAH and DSEAR. Our team designs and implements safety measures and protocols that align with these standards.